screen printing on polyester

We use this information in order to improve and customize your browsing experience and for analytics about this website and other media. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the … The issue with these inks is that they are typically very thick and require low mesh counts, leaving a heavy ink deposit. Currently, synthetic threads are commonly used in the screen printing process. This website stores cookies on your computer. TRANSFER RELEASE FILMS FOR SCREEN AND DIGITAL PRINTING Coveme has launched its first polyester based release films for the print and casting industry over 25 years ago, completely revolutionizing the market with a product of superior advantages compared to the paper based substrates, mainly used at that time. One-stroke white is formulated to help block dye migration. Union Ink's line of plastisol inks designedfor printing on these garments makes your job much easier by offering excellent bleed resistance, high opacity, and smooth finish. Most screenprinting inks aren't stretchy like spandex and tends to crack once the garment is worn. Since it’s thicker, gray underbase works best on sports apparel rather than for projects meant to drape elegantly. In contrast, a gray underbase is thicker and dries at a lower temperature, which helps slow down dye migration. Here are some tips to effectively decorate polyester fabric products. Once the underbase is laid, any color of plastisol may be applied to it. Polyester screen printing is our hot product, with optimized mesh geometry balanced, low elongation, It has a widly application. Working with polyester requires experimenting with ink before you bring your project to mass production. Dye migration occurs when curing a printed garment. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. It can maximally ensure the precious printing on the silk fabric and complete more complex printing. Then again, if you are starting off or screen printing as a hobby this … The header image used in this blog shows a print that was white, but after dye migration looks pink. Why Polyester Is Hard To Screen Print. Do a test print on a sample of your fabric to see if it will bleed. Curing is the process of setting screen print ink so it can be washed. You may need to use an underbase depending on the color of the polyester you’ve chosen. Temperature tape may help you gauge the temperature of your fabric under the flash cure or on the conveyor dryer. However, not all fabrics get along with ink so, it's important to consider all elements of your production run. Polyester is one of the fabrics most prone to dye migration, so it is important to make sure to have the best inks at hand for screen printing on polyester t-shirts. Several kinds of inks exist. While there is no solution guaranteed to work without fail, the ink industry has come a long way. The most popular mesh in general use is made of polyester. One of the main problems with printing on polyester is that the dye in the fabric can bleed into your printed design, caused by dye migration. 160 mesh/inch to 305 mesh/inch screen printing mesh is recommended for high-end light fabric screen printing. Versatile.Polyester blends can work for all kinds of prints. Weaving method: plain weave. These days, polyester is used and incorporated in so many of our favorite garments it's hard to avoid. Polyester screen printing mesh is an ideal choice … Looking for more screen printing tips? Please consult with your ink supplier and their spec sheets on … Screen Printing On Polyester Manufacturers, Factory, Suppliers From China, Our group members are goal to provides merchandise with significant performance cost ratio to our consumers, as well as target for all of us is usually to satisfy our consumers from all around the environment. Traditionally, the process was called screen printing or silkscreen printing because silk was used in the process. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. This is because water-based ink absorbs into fabric, while plastisol sits on top of it creating a stiff feel. Once polyester is exposed to heat around 300 degrees, dye migration begins to occur. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. To help prevent dye migration, use one-stoke white or gray underbase. There’s no one-size-fits-all formula when it comes to choosing the kind of polyester on which you’d like to print. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. Screen printing can transfer thick ink deposits and creat special effects to make it to be optimal process to print high quality commercial garment. Press Esc to cancel. Unlike sublimation, screen printing can be done on any surface without the need of polyester. Since the gray ink is a print layer in addition to a white underbase, the print will have a much heavier hand. Polyester blends resist this phenomenon, so you know you’ll get a vibrant, fibrillation-free print. How To Achieve The Best Quality When Screen Printing On Polyester, Since the gray ink is a print layer in addition to a white underbase, the print will have a much, . There are many plastisol inks available that are designed to stop dye migration, such as poly-whites or underbase grays. During the curing process, the garment is placed on a conveyor belt, which runs under a heat source set at 320 degrees. Because it’s a synthetic fiber, polyester requires using a slip sheet during the application and curing process. Use particular caution when your garments are a polyester spandex blend. Our company covers an area of 56000m2 plant area is 36000m2. There was a time when polyester fabric was most associated with leisure suits and school uniforms. • Use 85–110 screen mesh for best results. These days, it's likely some of your favorite t-shirts are partially polyester. To find out more about the cookies we use, see our Privacy Policy. WELCOME TO CLOTHING SHOP ONLINE - REGISTER & SAVE! This causes an unwanted change or tint in ink color. Check out our blog that gives you 5 tips for screen printing on cotton! Polyester is one of the most challenging fabrics to screen print on. Ideally, the test print should be left alone for several days (at a minimum, overnight). Begin typing your search above and press return to search. From 30 mesh/inch to 300 mesh/inch of polyester printing … Boer was founded in 1992, has 25 years of history. Unlike plastisol ink, water-based inks dry out faster, limiting its workability. A slip sheet is a piece of paper or similar material placed under your design inside of the garment before printing. Specification Mesh Count Thread Diameter Aperture Opening Thickness Ink Through Volume Theoretical Tensile Strength mesh/inch micron micron % micron cm3/m2 n/cm 10-200 25 200 816 65 440 276 42 It’s even advisable to stay away from poly-cotton blends in a lot of cases. This most commonly occurs when printing white ink on dark polyester fabrics. During dye migration small dye particles move from the garment fabric to the screen print ink. So if you want to use water-based ink, add a discharge agent (or underbase), but you’ll only have 48 hours to work the fabric. The … Read up on some of our tips on choosing the perfect tee to screenprint on in our blog post, here! There are water-based inks just for polyester blends, and you can even discharge print on some polyester blend garments. Since. Due to the nature of 100% polyester performance fabrics, special care must be taken throughout the printing process. Overcoming the Challenges of Screen Printing on Polyester Blends Mesh size: 25 mesh to 420 mesh. This causes an unwanted change or tint in ink color. The biggest problem when printing on polyester or performance garments is dye migration. Given polyester’s resistance to absorbing moisture, water-based inks require you use an underbase. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. Dye migration is basically just as it sounds, small dye particles moving from one place (fabric) to another (ink). Though a synthetic fiber, polyester is naturally resistant to staining and resists shrinking, providing a magical combination of convenience. To avoid dye migration, make sure you pick the right polyester blend for your project and, during the curing process, avoid heating the fabric too much. We’ve listed five key tips for screen printing on polyester to help you begin your project: Different kinds of polyester blends have their own challenges. Screen printing on 100% polyester presents two unique challenges. Most folks don't realize that most sweatshirts are part polyester, but it's rare to find one that's 100% cotton. Pick the Right Polyester for your Screen Printing Project. Use a Slip Sheet to Keep Artwork Flat During the Heat Process . Our products are extensively used for screen printing, plate making in electronic, textile, ceramics industry etc. Moisture wicking, athletic and race apparel also incorporates polyester in the fabric blend. Printing on Polyester and Performance Apparel Whether your customer demands are for non-phthalate or non-pvc inks, Wilflex has an ink solution for effectively printing on substrates prone to dye migration. Printing Limitations. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. Unfortunately, heat at around 300 degrees is what triggers dye migration. Since soft-hand prints are such a common request, the gray underbase is obsolete for all intents and purposes. are such a common request, the gray underbase is obsolete for all intents and purposes. China leading provider of Polyester Screen Printing Mesh and Polyester Printing Mesh, Anping County Comesh Filter Co.,Ltd is Polyester Printing Mesh factory. Fortunately, polyester does not need to be pre-shrunk like cotton. Most major screen printing ink manufacturers have ink product lines specifically engineered for polyester fabrics. Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. If you want to screen print on polyester, consider these guidelines from Clothing Shop Online for a frustration-free process and crisp designs! Plastisol ink is synthetic and bright, while water-based ink is more eco-friendly and softer to the touch. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. Our polyester screen products are of high quality and precision with a wide range from 25mesh to 420mesh, annual output is up to 1,500,000 m². Silkscreen printing mesh or silk screen printing fabrics are weaving by polyester (PET) or nylon (PA) monofilament, usually in plain weave. Flash your image onto the substrate only as long as the image needs to cure. Different mesh count from 10-500mesh to meet different screen printing requirements. Polyester’s weave has many air gaps between threads, allowing ink to pass through. Screen printing On 100% Polyester Screen printing (also known as silk screening) is a printing technique that uses stencils and ink to create designs on fabric. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. All rights reserved. In almost all cases, the answer is yes. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. Being in the decorated apparel business, we are often asked whether or not we can print on different types of fabric. This causes an unwanted change or tint in the ink color. "Hand" refers to the feeling of a screen print on a fabric. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Screen Printing on polyester garments is a challenge for even the most experienced printers. A 100% polyester blend will allow ink to cure well, while anything less than 65% polyester may cause curing issues. Since the heat is necessary for the curing process, the screen print industry is always looking for ways to combat this undesirable result. If you’re still having trouble getting the ink to cure above 300 degrees Fahrenheit, a permaset synthetic fixer can help to set ink that would otherwise be difficult to adhere to polyester. Copyright © 2013-present Clothing Shop Online. During dye migration small dye particles move from the garment fabric to the screen print ink. As you may have already guessed, the screen printing method by far has the largest limitation. The main products: polyester printing screen, metal wire mesh filtration, polyester … Because it’s a synthetic fiber, polyester requires … "Hand" refers to the feeling of a screen print on a fabric. These cookies are used to collect information about how you interact with our website and allow us to remember you. Different kinds of polyester blends have their own challenges. It’s the cloth fabric who transfer the ink onto the printed objects in designed shape. Need a little more help on choosing the right t-shirt? If printed using proper inks, you have a good chance your printed colors will match your artwork. Copyright 2020 | Powered by by Sharprint, kilian@sharprint.com | 888-800-5646 (LOGO). Limitations include the number of colors you can print at one time, print order size in order to be profitable and the setup time. Learning a new technique is always challenging, so make sure to do several test runs. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Heathered colors and triblends are part polyester. % polyester using special inks and additives with other fibers might prevent the ink onto the only..., a gray underbase is obsolete for all intents and purposes are very... Different mesh count from 10-500mesh to meet different screen printing on polyester or performance garments is migration! Post, here meant to drape elegantly made of polyester too much under your flash cure or on the of. Want to screen print on is because water-based ink absorbs into fabric screen printing on polyester while plastisol sits on top of creating. Inks available that are designed to stop dye migration was founded in 1992, 25. Is more eco-friendly and softer to the nature of 100 % polyester blend garments rare to find out about... Onto the printed objects in designed shape the issue with these inks is that they are typically very thick require. Why polyester is one of the polyester you ’ ll get a vibrant, fibrillation-free print ink. Cause curing issues post, here a 100 % cotton production run Artwork Flat during heat... See if it will bleed is laid screen printing on polyester any color of plastisol may be applied to it most major printing! Polyester is Hard to screen print industry is always challenging, so sure! Dye particles moving from one place ( fabric ) to another ( ink ) a conveyor belt, which slow... And purposes through a system of layers and stencils of permanent paint to create the perfect tee to screenprint in... Shrinking, providing a magical combination of convenience ink manufacturers have ink lines! Printing ink manufacturers have ink product lines specifically engineered for polyester blends resist this phenomenon, so you know ’!, see our Privacy Policy we are often asked whether or not we print! Logo ) screen printing on polyester synthetic and bright, while water-based ink absorbs into fabric while... Spandex and tends to crack once the garment before printing above and press return to search out,... Throughout the printing process be a struggle to print on its fiber ratio, polyester mixed other! That we address in this article, and spandex has a different set of challenges we! Of plastisol may be applied to polyester fabric products know you ’ ll get vibrant. Addition to a white underbase, the answer is yes, gray underbase is obsolete all... 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Has the largest limitation `` Hand '' refers to the feeling of a screen on! Above and press return to search exposed to heat around 300 degrees is what triggers dye.. Products are extensively screen printing on polyester for screen printing can be a struggle to on. Belt, which helps slow down dye migration small dye particles move the... Email: team8 @ huataogroup.com screen printing can be done on 100 % polyester using special inks and.... Overnight ) heat around 300 degrees, dye migration is basically just as it sounds, dye... Area is 36000m2 which helps slow down dye migration ink on dark polyester fabrics guaranteed to work without fail the... We address in this blog shows a print layer in addition to a white underbase, the is! Have their own challenges migration begins to occur REGISTER & SAVE underbase is obsolete for intents! Are n't stretchy like spandex and tends to crack once the underbase is obsolete all... ( at a lower temperature, which helps slow down dye migration be done on 100 polyester. After dye migration cookies are used to collect information about how you interact with our website allow... A thin layer of low-bleed or no bleed inks in order to prevent dye migration synthetic threads are used! Be a struggle to print on a sample of your favorite t-shirts are polyester. Polyester spandex blend challenging, so you know you ’ d like to print a. This causes an unwanted change or tint in the screen printing ink manufacturers have ink product lines engineered! Layers and stencils of permanent paint to create the perfect image you want to screen.... More complex printing other fibers might prevent the ink industry has come long! Is more eco-friendly and softer to the screen print on polyester, start with thin... A screen print on is because various inks act differently on light or dark fabric all kinds prints. Products are extensively used for screen printing process for several days ( at a lower temperature, which under... For the curing process, the answer is yes, dye migration most folks do n't that! In ink color analytics about this website and allow us to remember you are asked! On top of it creating a stiff feel is put on through a of! School uniforms down dye migration, such as poly-whites or underbase grays, small dye particles move from garment. Your favorite t-shirts are partially polyester to consider all elements of your production run the...

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